금속판재의 성형한계 및 디프드로잉 성형성의 실험적 평가에 관한 연구

A study on the experimental evaluation of the forming limit and deep-drawability of sheet metals

The mechanical properties including forming limit and deep-drawability of commercially-used sheet metals were experimentally estimated in this study. Uniaxial tensile test to obtain basic mechanical properties was carried out, followed by limiting dome height (LDH) test and forming limit diagram (FLD) test to quantitatively evaluate the sheet-formability. Deep drawing and reverse drawing tests were also performed to find out the critical values of the blank holding force and the gap between the die and the blank holder which enabled the deep drawing and reverse drawing of a successful cup without any wrinkle or fracture. The thickness of the cup wall along the rolling-, transeverse- and 45°-directions was measured and compared with one another. And the punch force-stroke curve and the critical punch force expected from the theory coincided with the experimental result very well for mild steel while not for aluminium alloy.